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吴中氮化硼

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  • 发布日期:2018/10/16
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详细介绍产品清单涂料简介 Email 打印

Boron Nitride Coatings氮化硼涂层

 

ATP’s advanced line of boron nitride coatings are water-borne, cost-effective solutions for those in hot working environments. Over 25 years of experience and innovation has led to the development of ATP Boron Nitride coatings and their unique performance capabilities.

ATP的先进的硼氮涂料是水-硼体系,是热加工环境的低成本高效的解决方案。 超过25年的经验和技术革新,造就了 ATP硼氮涂层的开发,以及它们的 独特性能。

 

ATP boron nitride coatings have been engineered to meet the demands of those in the following fields:  ATP硼氮涂层能满足下列领域的需要:

Melting 融化

Casting 铸造

Forging 锻造

Rolling 热轧

Drawing 拉拔

Extruding 挤压

Pressing 冲压

Forming 成型

 

ATP boron nitride coatings dry to a smooth film providing ultimate lubrication, non-wetting, erosion-resistant, high-wear resistant, and release properties. ATP boron nitride coatings are also useful for high electrical resistance and provide good thermal conductivity. Our coatings are custom-formulated and VOC free* to provide economical and environmentally-friendly options to maximize workability and performance with the end-user in mind.

ATP硼氮涂料干燥后形成一个平滑的膜层,能提供润滑,非润湿,防腐蚀,高耐磨性能。ATP硼氮涂层对于高电阻性也是有用的,并且有良好的导热性能。我们把定制的,免VOC的, 它把经济的,环保的,最大化的性能的产品提供到最终客户手中。

 

*does not include ATP-R20 aerosol version 不包括ATP-R20 版本

Product产品

ATP-R10

ATP-R10B

ATP-R11

Color颜色

White白色

Blue 蓝色

White白色

Vehicle稀释剂

Water

Water

Water

Binding System

粘结体系

Bentonite

 

Bentonite

Alumina

% Solids 固体

10-20%

10-20%

15-25%

Relative Hardness

相关硬度

4

4

2

Application/Uses

应用

Paint/Dip油漆/浸

Economical Release 经济Protective   Coating保护涂层

Excellent Lubrication优良润滑性

Launders & Runners

Auto-Pour Ladles

Troughs & Tubes

Funnels & Spouts

Filter Bowls, Boxes

Caster Tips

Dross Press Heads

Electrical Heating

Elements

Weld Spatter

 

Higher   Visibility高可见性

Economical Release 经济Protective   Coating保护涂层

Excellent Lubrication优良润滑性

Launders & Runners

Auto-Pour Ladles

Troughs & Tubes

Funnels & Spouts

Filter Bowls, Boxes

Caster Tips

Dross Press Heads

Electrical Heating

Elements

Weld Spatter

Paint油漆

Economical Release经济

 Forging锻造

Excellent Lubrication优良润滑性

Refractory Protection

Launders & Runners

Auto-Pour Ladles

Troughs & Tubes

Funnels & Spouts

Filter Bowls, Boxes

Caster Tips

Dross Press Heads

Electrical Heating

Elements

Weld Spatter


ATP-R11B

ATP-R12

ATP-R20

ATP-R33

Blue 蓝色

White白色

White

White

Water

Water

Organic Solvents

Water

Alumina

Bentonite

Bentonite

Silicate

15-25%

30-50%

n/a

15-25%

2

4

3

1

Higher   Visibility

高可见性

Economical Release 经济

Excellent Lubrication优良的润滑性

Refractory Protection

Launders & Runners

Auto-Pour Ladles

Troughs & Tubes

Funnels & Spouts

Filter Bowls, Boxes

Caster Tips

Dross Press Heads

Electrical Heating

Elements

Weld Spatter

Paste   Version 糊状型

Economical Release 经济Protective Coating保护涂层

Excellent Lubrication优良润滑性

Melting & Casting融化和制造

Al, Mg, & Zn 铝,镁,锌

Ceramic Hot Pressing陶瓷热挤压

Decanning for Hot Isostatic-Pressing

Composite Forming化合物成型

Glass Forming玻璃锻造

Superplastic Forming of Titanium钛合金超级塑料成型

Diffusion Bonding熔融粘结

Extrusions挤压

Braze Stop-off

Aerosol   Version

 Aerosol型

Economical Release经济

Forging锻造

Protective Coating保护涂层

Excellent Lubrication优良润滑性

Hot-Pressing热挤压

Glass Forming玻璃成型

Weld Spatter

Forging/Extrusion锻造/挤压

Superplastic

Forming超级塑料成型

Electrical Heating电加热

Elements 元素

Hard   Coat 硬涂层

Economical Release经济

Protective Coating保护涂层

Excellent Lubrication优良润滑

Immersion Tubes

Metal Troughs, Molds

Ladles, Skimmers

Dross Buggies

Shot Screens

Stalk Tubes

Funnels

Electrical Heating

Elements

 

General Information基本参数:

Use Temperatures: 使用温度

Oxidizing 1800℉ (982℃)氧化性气氛

                   Vacuum 2550℉ (1399℃)真空环境

                   Inert 3300℉ (1816℃) 惰性气体

Electrical Resistivity of:  电阻性

  Boron Nitride Component  硼氮组分  >1×1015ohm-cm-typical

Coverage Aera 覆盖区域: ATP-R10,-R10B,-R33 approx大约. 300-600 ft2/gal 平方英尺/加仑

Available Volumes 涂料包装容积:  1-pint

1-    quart

1-    gallon pail

5-gallon pail

*aerosol version available in 12 oz. can or packages of 6×12 oz. cans

Aerosol型涂料以12盎司/罐或者6x12盎司/箱

*larger volumes available upon request 如果大量需求,可根据要求提供包装。

Shelf Life: in excess of one year 保存期:超过1年

Storage: stored indoors in the original unopened and undamaged container, in a dry place

储存条件:室内储存,干燥环境。

 

Selection Guide选型指南:

Coating

涂料

Binder

粘结剂

Description

说明

Uses

用途

ATP-R10

Alumina

矾土

 

Apply a .003″   layer. Air dry at ambient temperature. At 250℉ the   coating will become harder. Higher temperatures will increase hardness.   Additional layers can be applied over the dried base. High purity. Excellent   non-wetting and lubricating properties.

适用于0.003英寸厚度。室温下空干。在250华氏度时涂层会变硬。温度越高,硬度增加。底层涂层干后可以再次施涂。高纯度。优良的非湿和润滑性能。

Non-welting for aluminum, magnesium, zinc and other   non-ferrous metals. Protects refractories, tools and furnace parts.   Anti-stick & release agent. Ideal barrier layer. High electrical   resistance. Super plastic lubricant. Ceramic hot pressing, release agent for   glass forming and melting, anti-seize agent.

对于铝,镁,锌和非铁剂金属。保护工具和炉子。抗粘结。理想的阻挡层。高的电阻性。超级塑料润滑性。玻璃成型和融化时的陶瓷热挤压剂。

ATP-R20

Phosphate

磷酸

Apply a .003″   layer. Air dry at ambient temperature. At 250℉ to 800℉ the coating will become hard. Excellent wear and erosion   resistance. A hard coating. Good non-welting properties.

适用于0.003英寸厚度。室温下空干。在250-800华氏度时涂层会变硬。优良的耐磨和耐腐蚀性能。一种硬涂层。优良的非湿性能。

A hard coating similar to ATP-R10. Excellent wear and   erosion resistance. Protects ladles, pots, die cast, skimmers and other   equipment.

一种硬涂料层,类似于ATP-R10.

优良的耐磨和耐腐蚀性能。保护设备。

ATP-R33

Silicate

硅酸盐

Apply a .003″.   Allow to air dry at ambient temperature. A hard film will develop. Excellent   erosion and wear resistance.

AP-R10.。室温下空干。一种硬膜将逐渐形成。优良的耐磨和耐腐蚀性能。

A hard Boron Nitride coating. Similar to ATP-R20 in   properties性能类似于. ATP-R20

ATP-R40

Alumina

矾土

In expensive non-wetting release coating. Apply same as   AP-R10.

施涂同AP-R10.

A release agent for molten metals. 一种熔融金属的释放剂。

Oxylub-21

Alumina

矾土

A forging, extruding, rolling and pressing lubricant.   Apply .001″ layers.一种锻造,挤压,热轧和冲压润滑剂。适用于0.001英寸厚度。

A lubricant used in the manufacture of metals, glass,   ceramics and plastics. Used in forging, extruding, rolling, pressing and casting   operations.

一种润滑剂,用于金属,玻璃,陶瓷和塑料的制造。用于锻造,挤压,热轧,冲压和铸造工艺。

 

HOW TO APPLY BORON NITRIDE COATINGS 如何施涂硼氮涂料

Mixing Instructions:

For best results the coatings should be well suspended. The coatings are supplied at a consistency which can be adjusted for most coating processes.

配制说明:为达到最佳效果,涂料应充分搅匀。该涂料以一种能够调节到大多数涂层工艺的粘度供应。

 

Surface Preparation:表面准备

Metals: Surfaces must be free of grease, oil and dirt.金属:表面必须无油脂和脏污。

Refractories: Surfaces must be firm and free of dirt. 表面必须坚固,无脏污。

 

Application:

Coatings can be sprayed electrostatically, or with conventional equipment. The coatings can also be dipped, brushed, rolled or flow coated.

施涂:涂层可以静电喷涂,或者使用传统设备施涂。可以浸涂,刷涂,流涂。

 

Thickness:

Boron Nitride coatings should be applied as a single layer. A thickness of .001″ to .010″ can be applied in a single layer without surface defects. Multiple layers can be applies if the base layer is thoroughly dried before the next film is applied. Usually at a thickness of .002″ to .005″ is sufficient for good non-wetting.

厚度:

硼氮涂层应该作为单一涂层施涂。一次施涂0.001-0.01英寸厚不会出现表面缺陷。也可以施涂多层,但是在施涂下一层时,基层必须彻底干透。对于好的非湿涂层,通常施涂0.002-0.005英寸是足够的。

 

Curing:干固

Air dry until the coating becomes hard. To accelerate drying times the substrate can be preheated to 200℉. Or forced air can be applied to the surface of the coating. The air temperature should be 200℉ to 300℉. The hardness of the coating will vary with the grade.

空干直到涂层变硬。为了加速干燥时间,基材可以预热到200华氏度。或者加热的空气可以用以干燥涂层。空气温度应该为200-300华氏度. 涂层硬度将随涂料等级有所变动。

 

General Information: 一般信息

A group of Boron Nitride water based coatings formulated to protect or lubricate metals, glass, ceramics, composites and plastics. The coatings can be sprayed, dipped, paints or flow coated.

一组硼氮水基涂料是为了保护或者润滑金属,玻璃,陶瓷,化合物和塑料。涂料可以喷涂,浸涂,或者流涂。

 

Boron Nitride coatings may be used in oxidizing atmospheres up to 850℃; reducing atmospheres up to 1372℃ and in a vacuum to 3000℃.

硼氮涂料可用于温度高达850摄氏度的氧化气氛。如果减少空气,可到1372摄氏度,在真空环境下可到3000摄氏度。

 

The water based coatings dry to a smooth film. The coatings come in varying degrees of hardness. Some coatings have excellent erosion resistance and are formulated for high wear protection. The soft films provide excellent lubrication as well as non-wetting properties. All the coatings have non-wetting and release properties for molten aluminum, magnesium and their drossed. Boron Nitride Coatings can also be used as a release agent for other molten metals.

水基涂层干后形成一个光滑的表面。不同型号的涂层可以提供不同的硬度。一些涂层具有优良的耐腐蚀性和高的耐磨保护性能。软膜涂层可以提供优良的润滑性以及非湿特性。所有涂料,对于熔融的铝,镁和他们的残渣具有非湿和释放性。

 

Boron Nitride coatings are applied to refractories, metals, glass, composites and other materials requiring non-wetting, lubricating or refractory protection.

硼氮涂料适用于refractory,金属,玻璃,化合物和其他需要非湿,润滑或者熔炼保护要求的材料。

 

The coatings are custom formulated to maximize cost-effectiveness and workability for MELTING, SASTING, FORGING, ROLLING, DRAWING, ECTRUDING, PRESSING, FORMING and other operations.该涂料特制用于是的工作能力最大化,融化,铸造,锻造,热轧,拉拔,冲压,成型和其他工艺。

 

General Data: 基本信息

Composed of Boron Nitride and high temperature inorganic bonding material suspended in water.  硼氮化合物,高温无机粘结材料

Cost-Efficient 高的成本效益

Color: White and off white 颜色:白色或者无色

Coefficient of friction: 0.2 to 0.7 摩擦系数:

Shelf life: Over 1 year 保存期:超过1年

Liquid carrier: Water 稀释剂:水

Fired Composition: 90% BN

Maximum use temperature: 1100℉;Air: 1400℉; Vacuum: 1800℉ Insert. 最大使用温度

Coverage 500 Sq.Ft./gallon. 覆盖度

Supplied in quart, 1-gallon, 5-gallon and 55-gallon containers. 供应包装

 


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