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Oxidation Resistant Protective Coatings For Metals
金属类抗氧化防护涂料
Application Guide For Oxidation Resistant Coatings应用指南
Metals 金属 | Temp. F 温度(华氏度) | Recommended Coating 推荐涂料 | Coating Thickness Dry Film 图层厚度(干膜下) | Comments 备注 |
Stainless Steels 不锈钢 | 1000-2400 1800-2400 | ATP 641 ATP 607 |
5-10 mils 密尔 | Controls rolled in scale.控制氧化皮 Reduces surface defects.减少表面缺陷 Reduces secondary finishing.减少二次表面光饰 Oxidation resistance.抗氧化性 |
Tools Steels 工具钢 | 1000-2200 | ATP 304 | 10-20 mils 密尔 | Controls decarb. Oxidation resistance.抗氧化性 Reduces secondary finishing. .减少二次表面光饰 Slip resistant.防滑落 |
Low Alloy and Carbon Steels 低合金钢和碳钢 | 1400-1900 1000-2400 1950-2350 | ATP 504 ATP 641 ATP 505 | 10-20 mils 密尔 | Oxidation resistance. 抗氧化性 Retards formation of oxide scale. 减缓氧化皮的生成 Inexpensive method to improve yields and reduce metal loss. 提高产量和减少金属损失的不昂贵的方法 Controls rolled in scale.氧化皮控制 |
Titanium Alloys 钛合金 | 1400-1800 1800-2400 | ATP 707 ATP 708 | 5-10 mils 10-20 mils 密尔 | Oxidation resistance. 抗氧化性 Boron-free.不含硼 Controls hydrogen penetration.渗氢控制 Slip resistant. 防滑落 |
Molybdenum and Zirconium Alloys 钼锆合金 | 1800-2300 | ATP 808 | 3-10 mils 密尔 | Controls smoking.控制烟雾 Oxidation resistance. 抗氧化性 |
General Data基本参数:
Containers: 1 gallon, 5 gallon and 55 gallon drums.
包装:1加仑,5加仑,55加仑
Storage: No special precautions
储存:不需要特殊预防措施
Containers: Pints, 1 gallon, 5 gallon and 55 gallon
包装:品脱装,1加仑,5加仑,55加仑
Shelf Life: over one year
保存期:超过1年
Description产品描述:
ATP coatings are advanced, water-based, non-hazardous and cost-effective metal protection systems. They are formulated to protect metals and alloys from oxidizing or contamination atmospheres at high temperatures for extended times. The coatings prevent the diffusion of gases into and out of the metals.
ATP涂料是先进的水基无害低成本高效金属防护系统。它们可以保护金属和合金在高温下的氧化性气氛或者污染气氛中延长氧化时间。该涂层能阻止气体渗入渗出金属。
The water-based coatings are applied prior to heating for rolling, forging, hot-extruding, annealing or other heat treatments.该水基涂层在轧制,锻造,热挤压,退火和其他热处理工艺的加热前施涂。
ATP coatings are formulated to protect: ATP涂层能保护:
Tool steels 工具钢
Stainless Steels 不锈钢
Nickel Alloys 镍基合金
Carbon and low Alloys 碳钢和低合金钢
Zirconium Alloys 锆合金
Titanium Alloys 钛合金
Molybdenum 钼合金
ATP coatings are cost effective because they retard the formation of oxide scale, reduce surface rejects, minimizes secondary finishing operations, reduce the loss of valuable metal while improving product quality. ATP涂层是低成本的,因为它们阻碍了氧化皮的形成,减少了表面缺陷的形成,最少化了二次光饰工序,减少了金属损失,提高了产品质量。
Advantages:优点
Stainless Steels: 不锈钢
Minimizes formation of oxide scale 使氧化皮的生成最小化
Reduces surface defects 减少表面缺陷
Reduces secondary finishing operations减少二次光饰工序
Spalls on cooling 冷却后可以裂开
Tool Steels:工具钢
Controls decarburization 控制渗碳
Retards formation of oxide scale 阻碍氧化皮的生成
Reduces forged or rolled in scale 减少锻造或者轧制氧化
Reduces secondary finishing operations减少二次光饰工序
Improves yields 提高产量
Titanium Alloys:钛合金
Controls hydrogen penetration 控制渗氢
Provides heat distribution and metal movement 提供热分布和金属流动
Minimizes surface defects controls alpha case 最小化表面缺陷,阿尔法层形成
Molybdenum and Zirconium Alloys: 钼和锆合金
Oxidation resistance 抗氧化型
Smoke resistance 抗烟雾性
All coatings have excellent green strength to allow the coated parts to be loaded into the furnace without damage to the unfused coatings. 所有涂层具有优良的强项,即允许涂后的零件装入热处理炉子而不破坏涂层。
How to use the coatings: 如何使用涂层
Mixing Instructions: For best results, the coatings should be well suspended and mixed. Coatings supplied at viscosity which can be adjusted for most coatings techniques and processes. The viscosity can be adjusted with water and electrolytes.
配制说明:为达到最佳效果,涂料应充分搅匀。该防护涂料的粘稠度适用于大部分涂层技术和工艺。其稠度也可以用水或者电解液调节。
Metal Preparation: Metal surfaces must be free of dirt, oil, grease and loose scale for best results.
金属准备:金属表面必须无脏污,无油脂,无疏松的氧化皮。
How to apply: The water based coatings can be sprayed with conventional, electrostatic or airless spray systems. May also be flow coated, dipped or brushed.
如何施涂:水性涂料可用传统的、静电的或无空气的喷涂系统进行喷涂,也可以流涂、浸涂或刷涂。
Thickness: The proper thickness depends on the metal to be processed, time and temperature. Coating thickness is most important and must be controlled.
厚度:合适的厚度取决于金属待加工时间和温度。涂料厚度是最重要的,必须进行控制。
Drying: The coatings are water based and should be dried. They can be applied to preheated metal up to temperatures of 150-200 F. They can be air dried or dried in a drier. Special formulations will allow charging into furnace while the coating is still wet. The coating will dry to a hard finish with excellent green strength. This will minimize damage to the coating prior to entering the furnace.
干燥:涂料是水性的,需要进行干燥。该涂料可以施涂到预热到150-200℉的金属上。可以风干或者用干燥机干燥。特殊配方的涂料允许在涂层未干的情况下装入热处理炉(进行热处理)。涂料干燥后形成硬膜并具有很好的强度。这将减少进炉前对涂层的损害。